Zumbach Electronic will showcase its X-ray measuring system, surface quality measuring system, ultrasonic measurement system for wall thickness and concentricity of flat products, and many other innovative offerings that can transform the landscape of wire and cable industry.
Oct 14, 2024
Zumbach Electronic, a global manufacturer of online measuring systems for optimizing product quality, manufacturing efficiency and production costs for the wire and cable, plastic & rubber extrusion and steel industries, will participate in wire India 2024, to showcase its latest innovations. These include:
RAYEX S – X-ray measuring system: Based on scanning x-ray technology, the RAYEX® S X-ray measuring system has been designed for in-line utilization, for measuring wall thickness, concentricity, exterior diameter and ovality of single or multi-layer tube and pipe applications including pressure hoses, medical hoses, composite pipes as well as medium and high voltage cables. The latest RAYEX® S models feature a new mechanical design and improved measuring algorithms, for the most accurate measuring results.
SIMAC – Surface quality measuring system: The Zumbach SIMAC® provides an advanced surface quality inspection solution that utilizes image processing to detect and identify material defects and anomalies in the production of cables, pipes and hoses, which would otherwise negatively impact profitability and product reliability. Surface defects that can occur during the manufacturing process include scratches, ridges, bubbles and cracks, as well as incomplete crystallization, burnt material, inclusions, missing coatings and colour defects, which are challenging to identify without an advanced surface quality inspection system.
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UMAC WALLMASTER – Ultrasonic measurement & control for wall thickness and concentricity of flat products: Utilizing the ultrasonic measurement principle of WALLMASTER, the UMAC flat support holder brings a proven measuring solution for the ever growing requirements of flat extruded products, allowing in-line measurement, data acquisition and control of products such as flat automotive conductors.
The WALLMASTER technology offers continuous, multi-layer measurement of up to 5 layers simultaneously with cutting-edge digital signal processing. Essential characteristics are the system’s flexibility to cope with huge ranges of material types and product shapes and sizes, combined with the simplified operator interface, making configuration easy for all. The solution includes an integrated web server and standardized industrial communication protocols that allows connectivity over Profinet IO, EtherNet/IP, Ethernet TCP/IP, OPC UA and more.
Sparktester AST H 15A – Insulation testing of wires & cables for insulating, sheathing and packaging lines: The high frequency Sparktester AST H 15A offers in-line fault testing on single wires and cables during the extruding or rewinding process. Compact in size, Sparktester AST H 15A provides exceptionally high operational reliability, precision and performance, whilst offering an extensive range of industrial interfaces for use with any machine environment.
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KW fault detector – Surface fault detection, including lumps and neckdowns in cables, wires, tubes & hoses The optical lump and neckdown fault detectors operate at exceptionally high line speeds whilst maintaining maximum accuracy and stability. Utilizing the most advanced cutting-edge three-axis measuring optics, they are immune to ambient and scattered light, are dust-resistant and provide intelligent fault processing at the highest level.
Zumbach offers a wide range of solutions based on different measurement technologies including ODAC laser diameter measurement, for external dimension measuring; ODEX eccentricity sensors for diameter, ovality, concentricity and eccentricity measurement of single conductor wires & cables; PROFILEMASTER PMM for complete geometric shape detection with up to 150 geometry captures per second, and much more.
There are more innovative offerings at Hall 1 – Booth L67 at wire India 2024.
