Bry-Air’s Waterless Wonder Dryer and Hot Air Dryer deliver targeted drying solutions for core and surface moisture challenges. Implementing these technologies allows manufacturers to enhance product quality, improve operational efficiency and ensure superior performance.
The wire and cable industry powers the modern world, supporting everything from residential buildings to large industrial facilities and from telecommunications to transportation systems. High-quality, reliable, and efficient wire and cable solutions are vital for uninterrupted service across these sectors.
Wire and cable production relies on various polymers that serve as essential components for insulation, jacketing, and sheathing. Commonly used polymers include PVC (Polyvinyl Chloride), PE (Polyethylene), XLPE (Cross-Linked Polyethylene), TPU (Thermoplastic Polyurethane), and EVA (Ethylene-Vinyl Acetate).
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Polymer’s Moisture Related Challenges
Each polymer presents unique moisture-related issues, impacting both quality and performance. The core moisture issues include XLPE and PE. High core moisture compromises insulation, while excess moisture results in voids and bubbles within the insulation, leading to shorter product life. Core moisture accelerates degradation, heightening risks of failure and operational downtime.
Besides, there are surface moisture issues such as PVC and TPU. Surface moisture creates uneven drying, leading to visible surface flaws that detract from appearance and usability. It disrupts extrusion, decreasing production efficiency and causing delays. Surface moisture can also lead to faults, endangering safety and reliability.
Bry-Air’s Resin Drying Solutions
Bry-Air’s advanced drying technology offers tailored solutions to eliminate both core and surface moisture effectively, ensuring the highest quality standards.
Waterless Wonder Dryer: Bry-Air’s Waterless Wonder Dryer represents a breakthrough in resin drying. This revolutionary dryer is not only highly efficient but also environmentally friendly, operating without water or cooling tower requirements.
The waterless dryer eliminates the need for a heat exchanger, simplifying the setup and reducing both energy consumption and maintenance. Without the requirement for water pipelines, the wonder dryer is easy to operate, shift, or relocate, making it adaptable to various manufacturing setups and changes in production layout. It delivers exceptional drying capability with a dew point of less than -40 degree C, even when the return air temperature at the desiccant rotor inlet reaches up to 80 degree C. This ensures consistently high-quality drying, which is critical for resin performance in demanding applications.
Hot Air Dryer: Bry-Air’s Hot Air Dryer specifically addresses surface moisture, guaranteeing high-quality surface finishes essential for appearance and durability. It ensures even drying across the surface, eliminating defects and achieving a smooth, uniform appearance. With precise drying control, the hot air dryer enhances extrusion, boosting production efficiency and reducing waste. The result is a consistent, high-quality product with enhanced electrical safety and performance.
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Benefits of Bry-Air Solutions
Bry-Air dryers are engineered with advanced moisture control technology, ensuring the highest quality standards. By maintaining precise moisture levels, these dryers enhance the durability, electrical integrity, and overall performance of wire and cable products. Bry-Air’s dryers are powered by their proprietary, patented rotor technology, developed through extensive research to maximize drying efficiency. This unique design not only optimizes moisture removal but also improves the dryer’s longevity and reliability.
In the wire and cable industry, effective moisture control is essential for quality and reliability. Bry-Air’s Waterless Wonder Dryer and Hot Air Dryer deliver targeted drying solutions for core and surface moisture challenges. Implementing these technologies allows manufacturers to enhance product quality, improve operational efficiency, and ensure superior performance.
With a robust global presence, Bry-Air provides comprehensive support for its customers. Their wide-reaching sales and service network means that assistance and maintenance are readily accessible, ensuring seamless operations worldwide.
