The USD 260 million enterprise having state-of-the-art manufacturing for GI wires, steel wire, aluminium conductors, hot rolled products and construction steel, has launched a comprehensive line of zinc products meticulously crafted to redefine industry standards and meet the evolving needs of its discerning clientele. This was revealed by Mr. Vidyut Saraf, Director, Nirmal Wires Private Limited (Group Nirmal), during his interaction with the Wire & Cable India magazine.
Wire & Cable India: Tell us about the latest developments at Group Nirmal.
Vidyut Saraf: At Group Nirmal we are proud to announce the launch of our latest product line – a comprehensive line of zinc products meticulously crafted to redefine industry standards and meet the evolving needs of our discerning clientele. With our acquisition of Cee Dee Metalloys, we have access to pioneers in the realm of metallizing and zinc wire technology and we remain steadfast in our commitment to pushing the boundaries of innovation. Cee Dee Metalloys has been leading the way in zinc and zinc wire technology since 1991, with a strong focus on customer satisfaction and product quality- values that embody our mission & vision at Group Nirmal. With state-of-the-art machinery and a dedicated team, we are providing high quality zinc products at competitive prices
WCI: What are your USPs that make you stand ahead of your competitors?
VS: Our raw material is sourced only from LME approved brands. All our zinc products conform to ASTM & EN standards. As per ISO 752, our zinc ingots are of special high grade with a composition of +99.995% zinc only. The rest of our base stock is also purchased from well-established suppliers. Our drawing equipment is state-of-the-art, maintained regularly; we rework our drawing dies regularly ensuring the surface quality of our wires. The inspection program we follow is thorough and detail oriented. All finished goods are dispatched only after thorough quality control checks to ensure it meets the established standards for size, cleanliness, and proper surface.
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WCI: How does Group Nirmal contribute towards a sustainable world?
VS: Our manufacturing facility located in the Garden City (Silicon Valley of India), also known as Bangalore mirrors the green and sustainability principles of the city. Our process materials are meticulously selected to ensure landfill utilization is minimum, and we exclusively use non-contaminating lubricants. Furthering our motto of green and sustainable products, we also clean all products thoroughly before shipping. We have a strong R&D team of highly trained professionals, with utmost focus on quality & innovating customized products. Our facilities are designed for efficient, economic manufacturing yet flexible to accommodate changing market demands and customizations.
WCI: Cast light on your diversified product portfolio, its features and its application areas.
VS: We have an expansive product range of over 2000 SKUs of different products including galvanized & black steel wires, ribbed steel wires, welding electrodes, aluminum conductors and hot rolled steel products. We stand out in the wire and cable industry as a holistic solutions provider. Some of our latest products are as follows-
Zinc Wire
At the forefront of our product lineup is our zinc wire, engineered to deliver unparalleled performance and reliability in a myriad of industrial applications. Crafted with precision and manufactured to as per ASTM B833-09, our zinc wire boasts exceptional purity and consistency. Our zinc wires are perfectly suited for metallizing processes both arc and flame spray with remarkable adhesiveness. The clean and smooth surface of the wire gives high durability of the nozzle. With superior corrosion resistance and excellent electrical conductivity, our zinc wire emerges as the material of choice for industries spanning automotive, construction, and electronics, offering unmatched durability and longevity in every application.
Zinc Aluminium Wire
Complementing our zinc wire is our zinc aluminium wire, a special alloy blend designed to elevate performance and efficiency in thermal spraying applications. Engineered to withstand extreme temperatures and harsh environments, our zinc aluminium wire delivers superior adhesion and coating integrity. Combining zinc’s corrosion resistance with aluminum’s strength, our zinc aluminium wire provides unmatched protection against corrosion and abrasion in industrial settings. Whether applied in automotive coatings or architectural finishes, our zinc aluminium wire sets new benchmarks for durability and aesthetic appeal, empowering our customers to achieve lasting results with every spray.
Zinc Rods
In addition to our wire offerings, we are proud to introduce our zinc rods, meticulously crafted to exacting specifications to meet the diverse needs of our customers. Renowned for their exceptional purity and consistency, our zinc rods serve as the preferred choice for applications ranging from metal casting to chemical synthesis, offering unparalleled performance and reliability in every use case. With precise dimensions and superior machinability, our zinc rods enable seamless integration into existing processes, facilitating enhanced productivity and operational efficiency across a wide spectrum of industries. We also provide a variety of packing options like fiber drums, metal drums, coils, plastic spools for our wires and wooden boxes and hard paper barrels for our zinc rods.
Metallizing Zinc Arc & Flame Spray- The Panther Series
Rounding out our comprehensive lineup is our Metallizing Zinc Arc & Flame Spray- The Panther Series, a revolutionary solution engineered to deliver superior coating performance and protection in demanding environments. Formulated with the highest quality materials and manufactured to rigorous standards, the Panther series offers simple construction, lower production cost per square meter and 3 times lighter torch with no moving parts. The Panther Series offers one-touch, point and shoot operation with a 3.00mm wire feed capability and push wire feed design. Synchronous dual wire feeding ensures consistent reproducible coating quality and denser, smoother coating. A six-axis robotic facility helps in accurately applying coatings of metals, alloys, complex carbide, and ceramics. With customizable options and exceptional versatility, our Panther Series can be used in structural steel work, offshore oil platforms, wind farms, shipbuilding, bridges & viaducts, fencing, capacitors, cast iron pipes, & more.
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WCI: Share with us Group Nirmal ’s vision and future plans.
VS: Our new line of zinc products represents a culmination of decades of expertise and innovation, fueled by a relentless commitment to excellence and customer satisfaction. As we embark on this exciting journey, we remain dedicated to pushing the boundaries of wire excellence and delivering value-driven solutions that empower our customers to succeed in an ever-evolving marketplace. With our unwavering focus on quality, reliability, and innovation, Group Nirmal continues to lead the way in shaping the future of wires and setting new standards of excellence in the industry.
